Construction> Windows and Door Openings
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Constructing The Buckings
All window and door openings must be "bucked" out to prevent the wet
concrete from flowing out and escaping beyond the wall structure during
the pour. They must be strong enough to maintain their shape and
support the heavy load during the construction and pouring process.
We've gathered together a few tips that might help you avoid problems
during the critical time of the pour.
Here we see 10" bucking constructed from
2x4's rather than more expensive 2 x 10's.
Any framing to remain in place permanently must be J-bolted into voids
(concrete) (or lag screws) to be secured.
Photo to right shows 2x4 window nailer with J bolt after the bucking has
been removed.
Make certain that all hardware, i.e. j-bolts, lag bolts, nails, etc.
have the coating that will not react with treated lumber and
deteriorate over time.
Windows
Windows may be placed anywhere within the 10" wall thickness.
If placed in the middle or inside, make sure to create a sloping ledge
for rainwater to drain. This is as easy as cutting the block on an angle.
Windows may be set with or without wood.
- A 2x6 fits into the node, making the wood less visible.
- A 2x10 fits over the block edge to edge, making it more visible.
- Metal frames, if used, must be anchored with "L" bolts that extend into
the voids.
Windows with flanges
Windows with flanges may be installed onto wood as is normal with wood
frame construction. Windows with flanges may also be placed with slots
or pieces of the flat panels and installed without wood.
Windows may also be glued into place.
Windows Without Flanges
One method using windows without flanges calls for a groove to be
cut for the window flange.
Note: All openings to be reinforced prior to pouring. Remove
bracing after pour is set and cured. Be sure to maintain a
poured, rebar-reinforced beam above windows and doors.
Oddly shaped (arched) windows:
Mark the arch and the window. Cut out and brace the rectangular portion of the window.
Cut almost through the block (8") along the desired arch.
Slip a thin piece of 1/8" - ¼" pressed wood into this slot. This will
stop the flow of concrete when it is poured. After the pour, knock out
the piece under the slot. Voila! The arch is perfectly fitted to the
window.

Doors
Cut out the blocks where needed to create additional space for the
concrete to flow.
Make sure that there is an adequate number of bolts set into the voids
so that the door frame is securely anchored into concrete.
Anchor door frame, metal or wood, with "L" bolts extending into voids.
Use a 2x4 with "L" bolts to fit into the void, hiding the wood edge, or
use a 2x10 to cover the block edge and expose the wood edge. ( "L" bolts
are screwed into the wood and hang into the voids to embedded in the
poured concrete.)
We do not recommend hanging doors straight to bolts without any
framework.

Glass Blocks
Individual glass blocks may be set into the wall prior to pouring, but
it is probably more convenient to buck out the window opening and lay
the block afterwards, as you would normally in conventional
construction.
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